Page 18 - WEB-I3 Insulating Glass Fabrication Supplies and Equipment

SECTION 2 FHC INSULATING GLASS FABRICATION, SUPPLIES, AND EQUIPMENT
FHC IG Fabrication Methods Bulk Quantities Available
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Quality Control and Safety Methods

- Ensure That All Doors and Windows - Check Tolerances Between - Ensure Safety and Cleanliness in

in the Fabrication Area are Kept Spacers and Glass Edges The Fabrication Area
Closed - Examine the Adsorbent Material for - Prepare Training and Safety
- Keep the Fabrication Area and Moisture Contamination and Store it Procedures for All Individuals
Equipment Free From Dust and in Sealed Containers Working in The Area
Dust-Gathering Equipment - Inspect Glass for Any Oily Film or - Work with Clean Hands, Lint-Free
- Maintain a Temperature in the Water Spots Gloves, and Safety Glasses
Curing Room Above 72°F (22°C) - Familiarize Yourself With Sealant - Make Sure Vertical Storage Racks
- Regularly Inspect Aluminum Application Methods Have a 90-Degree Angle at the
Spacers for Damage, Deformities, - Check Sealants for Their Shelf Life Base to Prevent Shearing of Units
and Cleanliness, Ensuring They Are
Free From Oil - Inspect Cured Materials on
Completed Units for
Any Air Bubbles

Work Areas and Equipment

for Higher Production

Sealing and Spacer Assembly Room

Producing insulating glass units necessitates a clean and dry setting. It’s advisable to uphold a relative humidity of around 40%, and an
enclosed room with humidity control is the most suitable choice.

As an example, you can isolate the highly humid air generated by the glass washing machine, allowing only the machine’s takeoff rolls
to extend into the sealing area and spacer assembly room. This arrangement not only controls humidity but also shields the washer
and glass from factory dust. Maintaining controlled temperatures in this room during hot summer months can extend working time,
particularly when using two-part sealants, thereby reducing material waste. To further safeguard the environment, pressurize the room
with filtered air to prevent dust and contaminants from entering.
This dedicated space should be used for spacer assembly and storing opened adsorbent containers. Always cover adsorbent when not
in use to minimize exposure to air.

Thoroughly assess the room’s dimensions and layout. FHC Technicians are available to offer guidance and recommendations for
every aspect of your operation, Call (888) 295-4531.

Carts for Stacked Units

Carts need to have the capacity to support units weighing up to 2,000 pounds (907 kg) without showing any signs of bowing. It’s
recommended to equip these carts with large wheels to minimize vibrations caused by cracks or imperfections in the floor. The floor
itself should be level, and any cracks or damaged areas should be repaired using epoxy/sand compounds or other durable mixes
capable of withstanding heavy loads. To prevent dusting, applying a coat of porch and deck enamel to the concrete floor is advisable.

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